Mobile racking system smart solution to optimize smart space

In the context of increasing land prices and the demand for storage and preservation of goods in warehouses also increases. This proves that optimizing storage space is extremely important, based on which Mobile Racking System was born as a solution to effectively remove this problem. Let's go to learn more about its technical characteristics as well as its benefits below.

Table of Contents: What is mobile racking system? Specifications of Mobile racking system Features and highlights of Mobile Racking System Benefits of Mobile shelving system Mobile rack app and positive reviews Why buy Eurorack's Mobile racking system?

What is mobile racking system?

Mobile Racking System is a high-density storage solution where pallet racks are installed on motorized mobile bases that move laterally along floor-mounted rails. These bases allow the racking units to slide together or apart in a fully controlled manner, creating a single access aisle where needed. This system significantly maximizes warehouse storage capacity without sacrificing direct access to each pallet, making it ideal for operations that require both space efficiency and selectivity.

Specifications of Mobile racking system

Mobile Racking System is gaining increasing popularity thanks to its outstanding technical features and efficiency in optimizing warehouse operations:

• High load capacity: Each rack level can support up to 6,000 kg. With an average of 4 to 7 levels per rack, the total load capacity per rack ranges from 24,000 to 42,000 kg.

• Flexible configuration: The number of racks is determined based on warehouse dimensions, with no technical limit on quantity. Most mobile racking systems are deployed in warehouses with 10 to 16 rows of racks.

• Optimal depth: Racking rows typically have a depth of 40 to 70 meters, making them ideal for facilities that manage a wide variety of SKUs.

• Efficient movement: The racks travel laterally along guide rails at a speed of 3.5 to 4.5 meters per minute, depending on the motor specifications.

• Quick access: It takes less than 50 seconds to open an aisle for pallet retrieval, ensuring fast and efficient operations.

• Forklift compatible: Standard forklifts can be used for loading and unloading, allowing easy integration without the need for specialized equipment.

• Cold storage ready: The system performs reliably in harsh environments, including cold storage applications with temperatures as low as -20°C.

These impressive specifications make Mobile Racking Systems an excellent choice for businesses looking to maximize space utilization while maintaining operational flexibility.

Features of Mobile Racking System

Rack operating mechanism

The Pallet Mobile Racking System is operated automatically via a handheld remote control or through the control panel mounted at the front of each rack row. Below is a step-by-step guide to how the system works:

Step 1: Select the rack row for loading or unloading

Using the control panel or remote, the operator selects the rack row that contains the desired goods by pressing the corresponding button. This activates the selected rack.

Step 2: Aisle opening

Once activated, the mobile racks automatically move apart to create an access aisle. The system is equipped with sensor detectors to ensure the racks stop safely when they reach the desired position or approach another rack row or the end of the rails.

Step 3: Forklift enters the aisle

The forklift operator drives into the open aisle to perform loading or unloading. There’s no need to worry about the racks moving while the operator is inside—the system is equipped with safety sensors, barriers, and an emergency stop button to ensure complete safety during operation.

Step 4: Exit the aisle

After completing the loading/unloading process, the forklift exits the aisle to clear the area for the racks to return to their original position.

Step 5: Close the system

Once the aisle is clear, the operator presses the return button to move the racks back into their closed position, maximizing storage density again.

For tasks such as inventory checking or manual walkthroughs, the system offers a selector mode that allows multiple aisles to open simultaneously. Users can control the distance between rows to suit specific tasks, enhancing flexibility and operational efficiency.

User-Friendly Control Interface

The Mobile Racking System is equipped with a modern, user-friendly control interface that simplifies system operation and monitoring. Whether using the handheld remote control or the integrated control panel mounted directly on the racks, warehouse staff and managers can easily operate the system with precision and efficiency. All shelf movements—from opening aisles to repositioning racks—are executed smoothly, reducing the chance of human error and increasing operational productivity.

Comprehensive Safety System

Safety is a top priority in the design of the Mobile Racking System. The system integrates multiple safety sensors and an intelligent warning system to detect and respond to potential risks in real time. In case of unexpected obstacles or irregular operations, the system automatically triggers visual and audible alerts, preventing accidents and protecting both personnel and goods. For added security, both the fixed control panels and handheld remotes are equipped with a red emergency stop button, allowing operators to halt the system instantly in critical situations.

Operating environment conditions

The Mobile Racking System is highly adaptable and operates effectively in a wide range of environmental conditions, from dry storage facilities to cold storage warehouses with temperatures as low as -20°C. This flexibility makes it an ideal solution for diverse industries, including food and pharmaceutical cold chains, manufacturing plants, logistics hubs, and distribution centers. Its robust construction and durable components ensure stable performance under both low-temperature and high-usage conditions. Additionally, the system’s modular design allows for easy customization to meet specific operational needs, whether for heavy-duty industrial storage or fast-moving consumer goods. By maintaining both structural integrity and operational efficiency in challenging environments, Mobile Racking provides a reliable and future-proof solution for modern warehouse operations.

Key Components of Mobile Racking System

Mobile Racking Systems are designed for dynamic movement and heavy-duty storage. The main components include:

• Steel Racking Frames: The core load-bearing structures designed to hold heavy palletized goods while maintaining stability during movement.

• Support Brackets: Provide structural reinforcement, ensuring the racks remain stable and aligned even under full load.

• Guide Rails: Installed along the warehouse floor, these rails guide the movement of mobile bases. For example, a 50-meter rack may require 5–6 rails, though this varies with system size and load requirements.

• Motorized Mobile Bases: High-torque electric motors drive the racks laterally across the floor, capable of moving systems weighing tens of thousands of kilograms. As they run on electricity, the system is eco-friendly, producing zero emissions and helping maintain a cleaner indoor environment.

• Main Electrical Cabinet: Houses all electronic components such as circuit boards, control units, and wiring, serving as the central hub for system operation.

• Integrated Control Panel: Mounted on each rack, this panel allows operators to control movements directly at the shelf level.

• Handheld Remote Control: Offers remote access to control rack operations from a distance, enhancing flexibility for warehouse managers.

Benefits of Mobile Racking System

Increase storage capacity in the warehouse

The Mobile Racking System is designed to maximize every square meter of warehouse space. By eliminating unnecessary aisles and utilizing a compact, movable structure, it can increase storage capacity by 80% to 120% compared to conventional static racking systems—without requiring additional floor space. This makes it an ideal solution for businesses looking to scale up storage in existing facilities.

Great load capacity

Thanks to its robust frame and use of high-grade steel materials, the Mobile Racking System offers exceptional load-bearing performance. Each shelf level can handle heavy palletized goods with complete stability, ensuring both the safety of inventory and the protection of personnel during operation.

High accessibility to goods

Despite its dense storage design, the system ensures direct and selective access to every pallet. This makes it the only high-density racking solution that allows quick and precise retrieval of individual items—greatly reducing picking time and labor effort, especially for warehouses managing a wide variety of SKUs.

Energy Optimization

By consolidating storage into a smaller footprint, Mobile Racking Systems reduce the volume of space that needs to be lit, cooled, or maintained. As a result, warehouses can significantly lower energy consumption, including electricity for lighting, refrigeration costs, and HVAC usage, leading to more sustainable and cost-effective operations.

Good quality, safe to use

Equipped with advanced automation features, safety sensors, and emergency stop systems, the Mobile Racking System ensures a high level of workplace safety. These features help prevent accidents, protect goods, and provide operators with a secure, ergonomic, and efficient working environment, even in demanding storage conditions.

Mobile racking Application

Warehouses with diverse SKUs

Mobile racking is an excellent solution for facilities storing a wide range of medium- to low-turnover SKUs. By combining high-density storage with direct access to each pallet, the system enables efficient inventory management without sacrificing selectivity—ideal for industries such as retail distribution, automotive parts, and spare components.

Cold and freezer storage facilities

In temperature-controlled environments where every cubic meter matters, Mobile Racking helps maximize usable space while significantly reducing energy consumption. By compacting the racking structure and minimizing the volume that needs cooling, businesses in the food, pharmaceutical, and medical supply chains can cut down on refrigeration costs while ensuring reliable cold-chain logistics.

Storage of non-palletised or irregular goods

The system can be customized to accommodate special unit loads such as drums, coils, long pipes, and metal profiles by integrating support accessories like cradles, cantilever arms, or reinforced shelving. This makes it suitable for sectors such as manufacturing, metals, and heavy industries where non-standard goods need to be stored efficiently.

Facilities with limited space

For warehouses located in urban or space-constrained areas, Mobile Racking offers a way to dramatically increase storage capacity without expanding the physical footprint. By removing the need for multiple fixed aisles, it allows for higher storage density while still maintaining quick and easy access to stored items—perfect for companies looking to scale up without relocating.

>>>See more: Racking quotes of Eurorack. 

Why buy Eurorack's Mobile racking system?

The first and foremost highlight of Eurorack’s Mobile Racking System is its strict adherence to international quality standards, ensuring long-term durability, high load performance, and operational stability. Every component undergoes rigorous testing to guarantee consistency and reliability in demanding warehouse environments.

Eurorack’s competitive edge also lies in its advanced manufacturing technology. Our production lines are fully automated and imported from Europe, enabling precise fabrication, uniform quality, and refined aesthetics. Combined with the deep technical expertise of our engineering team, this allows us to deliver products that excel not only in function but also in form.

Beyond product excellence, Eurorack provides comprehensive customer support throughout every project phase—from consultation and on-site surveying to system design and installation. This ensures each solution is tailored to maximize warehouse efficiency and meet the specific needs of our clients.

Once installation is complete, we back our systems with a clear warranty and maintenance policy, helping customers maintain smooth operations and minimize downtime. Our commitment to long-term partnership brings peace of mind and real value to every investment.

The trust placed in Eurorack by global brands like Nestlé and Pepsico stands as a testament to the quality and reliability of our mobile racking systems.

More than just a space-saving solution, Mobile Racking represents a technological leap in smart warehouse management. With its superior advantages, flexibility across industries, and future-ready design, this system is set to become the benchmark for next-generation storage solutions.

Contact Info:

EURORACK MACHENICAL JSC

Office: 5/3 Doan Thi Diem, Ward 1, Phu Nhuan District, HCMC

Email: info@eurorack.vn

Tel: 0938 520 379

>>> See more: Double deep racking system smart warehouse solution.