Are you looking for a reputable, budget-optimized warehouse racking system installation service that efficiently manages storage? Eurorack is a leading brand that has specialized in producing and constructing European-standard shelving for the past 14 years. Our exclusively designed and manufactured storage shelving products optimize space efficiently. Check out our article to learn how our products can meet your expectations!
Table of content
|
Warehouse racking system or industrial shelving, is a type of racking used in storage facilities for the purpose of storing goods. Primarily made from iron and steel, pallet racking must meet the requirements for storing and retrieving products and pallets quickly and conveniently. Additionally, the storage racking system must be tailored to the storage needs of the business.
Industrial warehouse racking is designed in various configurations to suit the storage requirements and purposes of a business, such as solutions for cold storage, fast-moving consumer goods (FMCG) warehouses, mechanical steel storage, chemical storage, and other fast-moving consumer products.
Industrial shelving is a specialized product used for storing goods in warehouses. These shelves vary in model, design, structure, and specifications. Based on load-bearing capacity and operational principles, they include the following product lines:
Heavy-duty storage racks is a type of pallet racking system, where each pallet is designed to support a load capacity ranging from 500 to 2000 kg and is accessed exclusively via forklifts. This category of heavy-duty shelving includes various typical product types such as:
Robot Shuttle racks is an iron shelving system that utilizes smart robot technology. Radio shuttle racking system is equipped with sensor software, these robots can receive remote commands and move autonomously along the rack's tracks. Not only do they speed up the loading and unloading process, but they also significantly reduce manual operations. As a result, they ensure a high safety coefficient and save time in order fulfillment.
With the assistance of automated robots, forklifts no longer need to deeply intervene in the racking system. This minimizes the risk of collisions to the lowest level. Today, robot shelves are the ideal choice for storing products with high inventory levels, especially in warehouses holding raw materials, packaging materials, beverage finished goods, or food products.
Technical specifications of the Shuttle Robot Racking System made by Eurorack:
Drive-In Racks, also known as drive-through racking, is designed with direct pallet guide rails. As a result, forklifts operate directly inside the racks to load and unload goods because there are no specific aisles between the rows of racks. This allows for a high-density warehouse system. Besides the common practice of loading and unloading from one side, Drive-In racks can be installed against a wall or freestanding, enabling loading and unloading from both sides. This configuration is referred to as Drive-Thru racking.
Thanks to the advantage of reducing space for forklift aisles, Drive-In racking has become a space-saving solution for many large and small warehouses. Common applications of this pallet storage system type include material warehouses, raw material storage, food warehouses, or heavy industrial finished goods storage.
Technical specifications of Drive-In/Drive-Thru racking:
Selective racks, with a standard height ranging from 4.5m to 12m, features multiple wide aisles up to 3.5m running parallel between rows of racks. This configuration provides an ideal condition for forklifts to move easily during loading and unloading operations. The wide aisles help warehouse operations maintain high speed and accuracy in performance.
Selective pallet racking system can directly hold pallets on support bars or on various decking options such as steel mesh, wooden boards, or metal sheets. This type of heavy-duty racking is also cost-effective to install, making it widely applied in the industry, especially for warehouses that store many SKU types in the same space.
Technical specifications of Selective racking
Double Deep racking is an enhancement of two back-to-back rows of Selective racking, which significantly increases the storage capacity of the warehouse. With an ideal height of 10 meters and a depth ranging from 1200mm to 4500mm according to the EN 15521: 2009 standard, it is the perfect choice for cold storage, cooling warehouses, and high-capacity freezer warehouses.
However, to access the items stored inside, the outer pallets must first be removed. Therefore, the accessibility efficiency of this type of racking is only maintained at 50%. Despite this, it is still an extremely popular solution for storing heavy goods today.
Technical specifications of Double Deep racking
VNA (Very Narrow Aisle) racking shares many similarities with Selective racking but reduces the aisle width between rack rows to 1750 - 2000mm. This adjustment significantly improves storage density, making it an effective solution that utilizes up to 85% of the warehouse's storage capacity. Warehouses using this racking system can accommodate a diverse range of SKU codes while maintaining precise control.
The aisles within the VNA (Very Narrow Aisle) racking system are quite narrow, allowing forklifts to safely turn around and perform loading and unloading operations on the racks. The forklifts used must be specialized models, specifically three-way forklifts, which are capable of maneuvering well in tight spaces.
Technical specifications of the VNA (Very Narrow Aisle Rack):
The pallet flow rack is a type of heavy-duty industrial storage system that features roller conveyors with a special inclined structure. The rack is higher at the loading end and gradually slopes downward towards the unloading end, with a slope of no more than 3 degrees. When pallets are loaded at the higher end, gravity causes them to move towards the lower end. This process allows for faster movement of pallets to retrieve items compared to traditional methods, as items can be removed directly without the need to move deeper into the rack.
Compared to conventional storage racks, the roller racks ensure a faster completion of the loading and unloading process by effectively utilizing gravity to facilitate the pallet loading and unloading process.
Technical specifications of the Flow Rack roller racks:
Push Back is a type of racking that stores pallets on sliding carts pre-set on a rail system within the rack. This rack type is also designed with a special incline: lower at the loading end and gradually higher at the unloading end. These features enable Push Back racks to effectively utilize pushing force, making the loading and unloading processes faster at one end. This is also one of the storage solutions for medium to high density, even in confined spaces.
Video describing the operating principle of Push Back racks in warehouse management.
Technical specifications of Push Back Racks:
Medium-duty racks are used for warehouse storage with a capacity of up to 700kg per level. Unlike heavy-duty pallet racks, this type of rack holds goods directly on metal shelves. Loading and unloading are manually performed or with the aid of mobile ladders, without the need for forklifts. Currently, there are four types of medium-duty storage rack products available on the market:
Medium-duty racks, with a height ranging from 2.5m to 3.5m, support loads from 200 to 700kg per level. The structure of these iron racks includes: uprights, bracing, beams, and metal shelves. The number of metal shelves can be customized based on usage requirements. Typically, a standard rack has 4 to 7 levels. Specifically, genuine Eurorack medium-duty racks feature metal shelves that are manufactured with 3 to 4 stiffening ribs to enhance support. These types of racks are widely used in warehouses for auto parts, electronic components, garments, and pharmaceuticals.
Medium-duty racks in Đồng Nai, Eurorack with electrostatic powder coating as per customer requirements.
Versatile iron racks are assembled from cost-effective V steel bars. V steel is particularly suitable for small spaces, supporting less than 150kg per metal shelf. They are designed with pre-drilled holes for screws and bolts to connect the upright frames and shelves, hence they are also known as slotted angle iron racks. Beyond industrial storage, these racks are commonly used for storing household items, document storage, or even as decorative shelves.
Supermarket shelves with mesh back metal shelves, perforated back metal shelves, or solid back metal shelves are easy to assemble and relocate. They organize space intelligently and support attractive product displays, helping to make the store look more professional.
Industrial mezzanine floors are a solution to double or triple the floor space by combining Omega profile steel frames with robust steel floor panels. This method allows industrial warehouses to expand their square footage without needing to enlarge the physical footprint of the premises. The advantage of increased space is significantly enhanced, while the cost of floor space is minimized.
Today, mezzanine floor rack are commonly integrated with steel platforms alongside Selective or Medium-Duty racks. These storage racks can be installed either on the mezzanine or beneath it. Additionally, the mezzanine can also accommodate management offices. To explore optimal technical design options, customers are invited to contact Eurorack directly at the hotline 0938 520 379. Our technical team will calculate the most suitable solution for your warehouse.
Many items cannot be stored on standard iron shelving systems due to their unique characteristics, such as long steel bars, heavy steel coils, heavy machinery engines, etc. Naturally, these items require more specialized storage solutions. For example:
Cantilever racks feature upright columns firmly anchored with arms ranging from 1.2 to 2.5 meters in length. These arms are designed to store bulky and oversized items such as steel bars, plastic pipes, wooden planks, and furniture more efficiently than simply placing them on the floor. The structural components of cantilever racks include vertical columns, base legs, bracing, and support arms. The positioning of the arms can be adjusted to meet specific storage needs. Additionally, this type of rack can be manufactured with arms on both sides for more convenient access to stored items.
Generally, the load capacity of this shelving system can range from 6 to 9 tons per level. Additionally, bulky warehouse items can utilize support arms to add steel plates or wooden panels, allowing for the storage of a variety of smaller items.
Mold storage racks consist of steel molds designed to function like flexible drawers on the rack. These racks are sturdy and robust, capable of supporting a load of up to 3000kg. They are specialized for storing spare parts, mechanical equipment, and heavy machinery. Standard mold racks can also be equipped with overhead cranes to facilitate the easy pulling and pushing of molds.
Spare parts shelving is specifically designed to categorize and manage tools, components, and spare parts. The construction features and technical specifications of these shelves are customizable for various usage spaces. The multi-tier design with compartments simplifies the process of sorting and identifying item codes.
In addition to industrial shelving, Eurorack also focuses on developing a diverse range of iron pallet products to meet all usage requirements. Below are the most popular Eurorack iron pallet models:
These pallets are flat metal platforms with a two-layer powder-coated surface that prevents rusting. With a maximum load capacity of 2500kg per pallet, they are durable and robust for various applications, offering long-term economic efficiency.
> > > See more: Latest Genuine Eurorack Steel Pallet Price Quotation
Stacking pallets are heavy-duty pallets that can hold up to 4500kg per pallet. Each pallet, with its sturdy frame, functions as a shelf layer. On average, they can be stacked 2 to 5 levels high. In addition to the fixed welded pallet model, there are also screw-fitted pallet models that are convenient for assembly and disassembly, allowing them to be folded when not in use.
Mesh pallets are metal pallets with a frame consisting of four ventilated mesh sides. The mesh frame allows for ventilation and easy control of the goods inside. Each pallet can carry from 100 to 350 kg. The steel mesh frame is hot-dip galvanized or electroplated for rust resistance and durability, making it more durable than wooden or plastic pallets.
Box pallets function like containers with four closed sides, making them sturdier and more robust. In addition to the standard model, box pallets can be manufactured with four feet to allow for safe stacking. This design minimizes errors with goods, especially those with small dimensions.
To assist our valued customers in estimating the preliminary costs of investing in genuine storage racks, Eurorack presents the latest industrial storage rack price list below:
LATEST OFFICIAL EURORACK STORAGE RACK PRICE LIST 2024
Product name | Unit price |
Robot Shuttle rack | 3.500.000 - 7.500.000 vnd/set |
Drive-in racks | 3.500.000 - 6.500.000 vnd/set |
Selective racks | 3.500.000 - 7.500.000 vnd/set |
Double Deep racks | 3.500.000 - 5.500.000 vnd/set |
Push Back racks | 3.500.000 - 5.500.000 vnd/set |
Flow racks | 3.500.000 - 6.000.000 vnd/set |
Very Narrow Aisle Racking system (VNA racks) | 2.500.000 - 6.500.000 vnd/set |
Medium-duty rack | 1.500.000 - 3.500.000 vnd/set |
Cantilever racking | 2.200.000 - 5.500.000 vnd/set |
Mezzanine Floors | Contact: 0938 520 379 |
Pallet | Contact: 0938 520 379 |
Note: The price list above may change based on load requirements, warehouse layout design, and fluctuations in market steel prices. To receive the most accurate pricing, please contact Eurorack Mechanical Joint Stock Company directly for consultation, on-site surveys, and precise quotations. Additionally, customers can view our warehouse rack price list for further information to make an informed investment decision!
Eurorack Mechanical Joint Stock Company is a reputable brand specializing in providing storage racks in Ho Chi Minh City, Hanoi, and many provinces nationwide. Eurorack products are known for their high durability and excellent load-bearing capacity, coupled with a commitment to reasonable pricing. Along with a professional team for technical support, fabrication, and installation, Eurorack meets all technical requirements from simple to complex.
Eurorack only processes steel materials from renowned brands such as Posco, Hyundai, and Hoa Phat. The production process is synchronized and closed within a 10,000m² factory. Every detail is meticulously handled using automatic powder coating technology. Eurorack products adhere to the ISO 9001:2015 standard, with each technical solution being optimally designed based on practical surveys, ensuring high applicability.
>>> See more:
Video Introduction to Eurorack JSC's Manufacturing Capabilities
Eurorack JSC has continuously strived over 14 years of development to provide businesses with comprehensive storage solutions. Currently, Eurorack is implementing numerous shelving projects for major brands such as Coca Cola, Pepsi, Vinamilk, Nestle, Toshiba, and more. By choosing Eurorack, customers will receive a commitment to "The best quality – The fastest progress – The most reasonable price – The most attentive after-sales service."
For each completed project, Eurorack conducts rigorous safety inspections to accurately assess the quality of the product and the reliability of the brand. This also serves as a significant motivation to reinforce customers' trust in the Eurorack brand for genuine storage solutions.
> > > See more: Standard Warehouse Rack Inspection Process
With the mission to provide businesses with professional product flow solutions and optimize smart import-export processes, Eurorack not only offers standard shelving systems like Selective racking system, Drive-Thru racks, Double Deep racks, and VNA racks but is also a pioneer in the production and supply of semi-automated and automated storage systems. Among these, the Shuttle Robot Rack is a smart solution currently adopted by many businesses. See more of our notable projects in recent times:
The above is an overview of Eurorack steel warehouse racks. However, the optimal design will be planned, drawn, manufactured, and constructed based on specific usage needs. If you need direct consultation for designing genuine warehouse racks, contact us immediately for a free warehouse survey and quotation.
EURORACK MECHANICAL JSC
Address: 5/3 Doan Thi Diem, Ward 1, Phu Nhuan District, Ho Chi Minh City
Tel: (028) 39 953 088
Hotline: 0938 520 379
Email: info@eurorack.vn